formlabs / The Fuse X1 SLS Ecosystem
Industrial SLS Made Accessible
The Fuse X1 SLS Ecosystem
Starting at: $84,999
Hardware Overview: Production at the Press of a Button
- Build Big: Produce full-scale production-quality parts in a massive build volume or run production builds at over 30% packing density to manufacture thousands of end-use parts in days, not weeks.
- 330 × 330 × 565 mm build volume.
- Low Part Cost: Fuse X1 delivers up to 50% lower part cost than legacy powder bed fusion systems in less than half the floorspace. Fuse X1 is cost-competitive with injection molding for tens of thousands of parts.
- Productive: With 30%+ packing density and a 61.5L build volume, the Fuse X1 fits more parts in a single build than competing industrial SLS and MJF systems, adding up to thousands more parts per week.
- 3x throughput vs. Industrial Competitors
- Intuitive and Reliable: Fuse X1 fits through a standard door, doesn’t require facility retrofit, and installs and prints on day one. An intuitive touchscreen guides you, while the build unit enables 5-minute changeovers.
Technology
Adaptive Thermal Control enables unlimited packing freedom, and exceptional part quality by delivering, maintaining, and sintering powder at an incredibly stable temperature.
Print Intelligence uses AI-powered computer vision to isolate and prevent failures, maximizing uptime so you get great parts on time every time.
Workflow: Large Format SLS, Simplified
An end-to-end industrial workflow you can install and run in one hour. No dedicated operator required.
Auto-pack, optimize, and organize in PreForm
- Orient, hollow, or label models, estimate print times, and automatically pack parts for optimized density, reducing print time and limiting waste.
- Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications.
Print large parts in hours, not days
- Most large builds complete under 24 hours, with same-day large parts in 5 hours.
- Print Intelligence detects and masks anomalies in real time to protect yield.
5-minute print changeovers with the Fuse X1 Build Unit
- Roll one build unit out, roll the next one in, with blind-mate power and data connectors.
- Insulation allows natural cooling inside the unit, so the printer can start the next job.
Hands-off powder recovery with Fuse Sift X1
- Integrated compressed air, sealed glovebox, and parts hatch keep breakout clean and fast.
- Capacity for 3 to 5 full builds of used powder, with automatic powder transport to the Mix Kit.
Clean and polish with Fuse Blast
- New 400 mm Fuse Blast Large Tumbler Basket fits 2-3× Fuse build volumes and 50% more parts per cycle.
- Optional Polishing System upgrade delivers smooth, semi-gloss, dye-ready surfaces.
Technology
Build Volume
Layer Thickness
Laser Type
Laser Spot Size
Throughput
Max Packing Density
Material Refresh Rate
Materials
Print Intelligence
Footprint
Power Requirements
Warranty and Services
Selective laser sintering (SLS) | Class 1 Laser Product
330 × 330 × 565 mm | 13.0 × 13.0 × 22.2 in (61.5 L)
110 microns | 0.004 in
Ytterbium Fiber, 120 W
330 microns | 0.012 in
0.330 sintered kg/hr
30%+ (volume), 48%+ (mass)
As low as 20%
Nylon 12, Nylon 11*, Nylon 12 GF**, TPU**, Open Material Mode
AI-powered real-time print failure prevention
1.3 m2 | 14.1 ft2
200-240VAC single phase, 50/60Hz, 50A rating
Production and Self-Service plans available.